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Ghaddar Gas Generator DG250 – DG270S (50 Hz) powered by Doosan (Natural Gas)

Product description

Ratings @ 0.8 PF

Voltage*¹

230/400 V

Frequency

50 Hz

Stand-by Rating*²

DG270*

270 KVA

Prime Rating*³

DG250S

250 KVA

COP Rating*4

DG220S

220 KVA

Ghaddar Gas Generator DG250 – DG270S (50 Hz) powered by Doosan (Natural Gas)

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

Notes

  1. The applicable voltage range is 380V to 415V for 50Hz applications. For other voltages, please consult factory.
  2. DG270 (standby power): variable load limited to an annual usage up to 500 hours, of which 300 hours may be continuous running. No overload is permitted.
  3. DG250 (prime power): variable load and unlimited hour usage with an average load factor of 80% of the prime rating over each 24-hour period. A 10% overload is permitted for 1 hour in every 12 hours of operation.
  4. DG220 (COP power): is the maximum power available for continuous loads for unlimited running hours a year between the maintenance times recommended by the manufacturer under the environmental conditions.

Engine Technical Data

Make & ModelDOOSAN GV158TI
Cylinders & ArrangementV8, with replaceable wet liner
Bore & Stroke (mm)128 × 142
Induction systemTurbocharged & Intercooled
Combustionstoichiometric, Premixed and Spark ignited
Cycle4 stroke
Compression ratio10.5:1
Cooling SystemWater cooled
Displacement (Liters)14.6
Lube oil capacity (Liters)31
Coolant capacity (Liters)126
Engine Speed (rpm)1500
Gas Consumption Nm³/Hr @ 100% Load28.4
Gas Consumption Nm³/Hr @ 75% Load48.2
Gas Consumption Nm³/Hr @ 50% Load39
Gas Consumption Nm³/Hr @ 25% Load28.8
Minimum gas inlet pressure (mbar)100
Max allowed inlet pressure (mbar)500
Radiator cooling air flow (m³/min)550
Max exhaust gas flow (m3/min)30
Exhaust temperature ºC (max)495

The above performance data are valid as per the following specs:

  • Natural Gas is methane based.
  • Lubricating oil specification should exceed API CE, SAE 15W-40.
  • The coolant should be 50% inhibited glycol and 50% fresh water..

Alternator Technical Data

Make & ModelLeroy Somer TAL046D
Frequency / No. of poles50Hz / 4P
Ingress protectionIP23
Insulation classH
Terminals (Optional)6 (12)
Excitation systemSHUNT
Winding pitch2/3
AVR modelR120
Overspeed2250 R.P.M.
Voltage regulation±1%
Coolant air flow0.48 m3/s

Certification

  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic start genset panel of microprocessor-based design, capable of CAN-bus J1939 interface with electronic engines. Configurable via PC software or fascia buttons.
Optional DSE6120MKIII for mains monitoring. Circuit breaker: Schneider or ABB, 3P MCB (4P optional).

Construction

Sheet FabricationCNC shearing & bending
Paint typeHeat-treated powder-coated
Paint applicationElectrostatic corona spraying
Durability tests
  • Impact [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity resistance [ASTM D2247]
Compliance
  • Compliant with [ISO8528-8]
  • Clearance & Creepage [IEC60355-1]
  • Leakage current & Dielectric strength [IEC60355-1]
  • Protection against electric shock [IEC600 364-4-41]
Degree of protectionIP55
Wire crimping
  • Crimping force up to 20 kN
  • Accuracy of 0.01 mm
  • Each crimp checked by Komax CFA+
Wire coding
  • Coded by color and cross-section
  • Coded by printed numbers
  • Coded by printed function of the wire

Certification

  • The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355.

Genset Standard Features

Assembly: Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528.

Fabrication:

  • Engine/alternator assembly rests on skid with anti-vibration mounting pads.
  • Skid made of durable sheet metals and beams exceeding “Vibration & Torsion” resistance norms.
  • Skid-mounted fuel tank supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.
  • Control panel enclosure made of reliable metal sheet.

Paint:

  • Skid and control panel enclosure painted with heat-treated, powder-coated electrostatic corona spraying.
  • Paint durability tested against:
    • Impact (EN ISO 6272)
    • Salt Spray Resistance (ASTM B117-73)
    • Humidity Resistance (ASTM D2247)

Works-Testing:

  • All gensets tested prior to dispatch.
  • Test automatically generated and checked according to ISO8528.
  • Test certificate issued for each genset.

Equipment:

  • Water-cooled radiator with belt-driven blower fan and full guarding
  • Electric starter with solenoid relay
  • Battery charging alternator
  • Energized-to-run solenoid
  • Replaceable fuel, oil and air filters
  • Heavy-duty lead-acid battery with matching capacity (Amps & CCA)
  • Gas train.

Documentation:

  • User Manual (Operation, Installation, Maintenance)
  • Wiring Diagram
  • Test Report
  • Maintenance Schedule
  • Catalogues for Engine, Alternator & AVR

Genset Optional Features

  • Manual & Automatic Transfer Switches
  • Synchronizing & Totalizing Panels
  • Fuel water separator
  • Water jacket heater
  • Oil heater
  • Fuel heater
  • Battery heater
  • Anti-condensation heater
  • Air Shut-off Valve
  • Oil Sampler
  • Pre-lube Oil Pump
  • Gas detectors
  • Industrial exhaust silencer – 16 DB noise reduction level

Shipping Dimensions (Open Set):

  • Length: 3000 mm
  • Width: 1250 mm
  • Height: 1930 mm
  • Weight: 2590 Kg