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Ghaddar Gas Generator KG40LP – KG38NG (50 Hz) powered by Kubota

Product description

General  Set Rating

Voltage*¹

230/400 V

Frequency

50 Hz

LPG Gas

Standby Rating*2

44.8 kVA

Continuous Rating*3

40.6 kVA

Natural Gas

Standby Rating*2

41.7 kVA

Continuous Rating*3

37.8 kVA

Ghaddar Gas Generator KG40LP – KG38NG (50 Hz) powered by Kubota

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

Notes

  1. The applicable voltage range is 380V to 415V for 50Hz applications. For other voltages, please consult factory.
  2. Standby rating: variable load limited to an annual usage up to 500 hours, of which 300 hours may be continuous running. No overload is permitted.
  3. Continuous rating: is the maximum power available for continuous loads for unlimited running hours a year between the maintenance times recommended by the manufacturer under the environmental conditions.

Engine Technical Data

Make & ModelKUBOTA WG3800
Cylinders & ArrangementIn-line, 4 Cylinder
Bore & Stroke (mm)100 × 120
Induction systemNaturally aspirated
IgnitionFull transistor battery ignition type
Cycle4 stroke
Compression ratio9.1:1
Cooling SystemWater cooled
Displacement (Liters)3.679
Lube oil capacity (Liters)12.2
Coolant capacity (Liters)9.0
Engine Speed (rpm)1500
GovernorElectronic
Minimum gas inlet pressure (mbar)1 MPa
Max allowed inlet pressure (mbar)5 KPa
Fuel TypesLPG GasNatural Gas
Fuel Consumption (g/kWh)233224
Radiator cooling air flow (m³/min)67.867.2
Max exhaust gas flow (m3/min)5.935.92
Exhaust temperature ºC (max)670665
Exhaust Back Pressure (KPa)11.5

The above performance data are valid as per the following specs:

  • Natural Gas is methane based. LPG is propane based.
  • Lubricating oil specification should exceed API CE, SAE 15W-40.
  • The coolant should be 50% inhibited glycol and 50% fresh water..

Alternator Technical Data

Make & ModelLeroy Somer TAL042F
Frequency / No. of poles50Hz / 4P
Ingress protectionIP23
Insulation classH
Terminals (Optional)6 (12)
Excitation systemSHUNT
Winding pitch2/3
AVR modelR120
Overspeed2250 R.P.M.
Voltage regulation±1%
Coolant air flow0.1 m3/s

Certification

  • The complete generating set is type-tested according to ISO 8528-8 standard.

Control Panel Specifications

GMP260MKIII (DSE6110 MKIII) panel is an automatic start genset panel of microprocessor-based design, capable of CAN-bus J1939 interface with electronic engines. Configurable via PC software or fascia buttons.
Optional DSE6120MKIII for mains monitoring. Circuit breaker: Schneider or ABB, 3P MCB (4P optional).

Construction

Sheet FabricationCNC shearing & bending
Paint typeHeat-treated powder-coated
Paint applicationElectrostatic corona spraying
Durability tests
  • Impact [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity resistance [ASTM D2247]
Compliance
  • Compliant with [ISO8528-8]
  • Clearance & Creepage [IEC60355-1]
  • Leakage current & Dielectric strength [IEC60355-1]
  • Protection against electric shock [IEC600 364-4-41]
Degree of protectionIP55
Wire crimping
  • Crimping force up to 20 kN
  • Accuracy of 0.01 mm
  • Each crimp checked by Komax CFA+
Wire coding
  • Coded by color and cross-section
  • Coded by printed numbers
  • Coded by printed function of the wire

Certification

  • The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355.

Genset Standard Features

Assembly: Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528.

Fabrication:

  • Engine/alternator assembly rests on skid with anti-vibration mounting pads.
  • Skid made of durable sheet metals and beams exceeding “Vibration & Torsion” resistance norms.
  • Skid-mounted fuel tank supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.
  • Control panel enclosure made of reliable metal sheet.

Paint:

  • Skid and control panel enclosure painted with heat-treated, powder-coated electrostatic corona spraying.
  • Paint durability tested against:
    • Impact (EN ISO 6272)
    • Salt Spray Resistance (ASTM B117-73)
    • Humidity Resistance (ASTM D2247)

Works-Testing:

  • All gensets tested prior to dispatch.
  • Test automatically generated and checked according to ISO8528.
  • Test certificate issued for each genset.

Equipment:

  • Water-cooled radiator with belt-driven blower fan and full guarding
  • Electric starter with solenoid relay
  • Battery charging alternator
  • Energized-to-run solenoid
  • Replaceable fuel, oil and air filters
  • Heavy-duty lead-acid battery with matching capacity (Amps & CCA)
  • Gas train.

Documentation:

  • User Manual (Operation, Installation, Maintenance)
  • Wiring Diagram
  • Test Report
  • Maintenance Schedule
  • Catalogues for Engine, Alternator & AVR

Genset Optional Features

  • Manual & Automatic Transfer Switches
  • Synchronizing & Totalizing Panels
  • Fuel water separator
  • Water jacket heater
  • Oil heater
  • Fuel heater
  • Battery heater
  • Anti-condensation heater
  • Air Shut-off Valve
  • Oil Sampler
  • Pre-lube Oil Pump
  • Gas detectors
  • Industrial exhaust silencer – 16 DB noise reduction level

Shipping Dimensions (Open Set):

  • Length: 1800 mm
  • Width: 610 mm
  • Height: 1160 mm
  • Weight: 560 Kg