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Ghaddar Generator KT20– KT22S (1500 rpm) powered by Kubota

Product description

Ratings @ 0.8 PF

Voltage*

230/400 V

Frequency*

50 Hz

Prime rating

KT 20*

19.7KVA

Stand-by Rating

KT 22*

21.9 kVA

Ghaddar Generator KT20 – KT22S (1500 rpm) powered by Kubota

The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to ISO 8528/1 standard.

Notes

  1. Applicable voltage range is 380V to 415V for 50Hz. For other voltages, please consult factory.
  2. Generating set is fixed speed at 1500 rpm.
  3. KT20 (prime power): variable load, unlimited hours, avg. 80% load factor per 24h. 10% overload allowed for 1h every 12h.
  4. KT22S (standby power): variable load limited to 500h annually (300h continuous). No overload allowed.

Engine Technical Data

Make & ModelKUBOTA V2203-E2-BG-GDR1
Cylinders & Arrangement4; vertical in-line
Bore & Stroke (mm)87 x 92.4
Induction systemNaturally aspirated
CombustionIndirect injection
Cycle4 stroke
Compression ratio22
Cooling SystemWater cooled
Displacement2.197 liters
Lube oil capacity9.2 liters Max
Coolant capacity8.1 liters
Standard governorMechanical +/-5% (Electronic)
Engine Speed1500 rpm
Fuel Consumption @ 110% Load5.8 (L/H)
Fuel Consumption @ 100% Load5.0 (L/H)
Fuel Consumption @ 75% Load3.8 (L/H)
Fuel Consumption @ 50% Load2.7 (L/H)
Radiator Cooling Air Flow (m3/s)0.64
Emissions regulationsEPA/CARB Tier2
Exhaust temperature (°C max)500
Max exhaust gas flow (m3/min)4.39
Max. allowed back pressure (kPa)7.1
The above performance data are valid as per the following specs:
  • Diesel Fuel according to BS2869 Class A2 or equivalent.
  • Lubricating oil according to SAE 15W-40 API CI4.
  • Coolant: 50% antifreeze / 50% fresh water.

Alternator Technical Data

Make & ModelLeroy Somer TAL040F
Frequency / No. of poles50Hz / 4P
Ingress protectionIP23
Insulation classH
Terminals (Optional)6 (12)
Excitation systemSHUNT
Winding pitch2/3
AVR modelR120
Overspeed2250 R.P.M.
Voltage regulation±1%
Coolant air flow0.06 m3/s

Certification

  • Generating set type-tested according to ISO 8528-8.
  • The control panel is certified by an ISO 17025 accredited laboratory to have IP55 according to IEC 60355.

Control Panel Specifications

Control Panel

GMP260MKIII (DSE6110 MKIII) panel is an automatic start generating-set panel of microprocessor-based design which interfaces with electronic engines via CAN-bus J1939. It is fully configurable by PC software, and most settings can be programmed via front fascia buttons. If mains voltage is to be monitored, DSE6120MKIII can be offered. Circuit Breaker Schneider or ABB, 3-Pole MCB (4-Pole optional).

Construction

Sheet FabricationCNC shearing & bending
Paint typeHeat-treated powder-coated
Paint applicationElectrostatic corona spraying
Durability tests
  • Impact [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity resistance [ASTM D2247]
Compliance
  • Panel compliant with [ISO 8528-8]
  • Clearance & Creepage [IEC60355-1]
  • Leakage current & Dielectric strength [IEC60355-1]
  • Protection against electric shock [IEC600 364-4-41]
Degree of protectionIP55
Wire crimping
  • Crimping force up to 20 kN
  • Accuracy of 0.01 mm
  • Each crimp checked by Komax CFA+
Wire coding
  • Wires coded by color and cross-section
  • Wires coded by printed numbers
  • Wires coded by printed function

Control Panel Protections, Control & Instrumentation

Protection (standard) (OPTIONAL Note 1,3) Control (standard) (OPTIONAL Note 1) Instrumentation (standard) (OPTIONAL Note 1,3)
Over / Under AC VoltageHigh Oil TemperatureRemote Start InputBattery Charger: 5A, 10A, ULGen AC Voltage: 3ph VLL & VLNLube Oil Temperature
Over / Under FrequencyHigh Exhaust TemperatureEmergency Stop ButtonFuel Pump ControlGen Frequency: HzExhaust Temperature
Delayed Over CurrentLow Fuel PressureCommon Alarm Volt-Free ContactExtension:Gen Current: 3 phase AEngine inlet air (Boost) pressure
Short-circuitLow Coolant PressureEvent Log (100 Events)Ethernet – Modbus TCPPower: kW, kVA, kVAr & PFCharging Ammeter
Over kWLow Fuel LevelWeekly ExerciserRS485 – Modbus RTUEnergy: kW·h, kVA·h, kVAr·hFuel Pressure
High Engine TemperatureLow Oil LevelAudible AlarmGPS TrackerLube Oil PressureCoolant Pressure
Low Oil PressureHigh Winding TemperatureStandard CANbus J1939Water in Fuel DetectionEngine Coolant TemperatureFuel Level
Maintenance AlarmHigh Bearing TemperaturePre/Post Heat ControlWebnet ApplicationsBattery DC VoltageLube Oil Level
High / Low Battery VoltageLow Boost PressureData LoggingSNMP GatewayDC AlternatorWinding temperature 3×RTD
Low Coolant Level (Note 2)Fusible Link Fire ProtectionPLC EditorInputs: 20 mA, 10 VEngine SpeedBearing Temperature RTD
3 ph Mains Sensing (6120)Low Coolant TemperatureOil Level ControlThermocouplesOperating HoursTier 4 Support
Note 1: Some OPTIONAL features could be standard if CANbus is established within electronic engines.
Note 2: Low coolant level protection is standard for gensets above 200 kVA; otherwise it is optional.
Note 3: There is a limitation in the number of protections and measurements that can be offered with GMP260MK. Other control panels & modules can be offered as required (DSE 7310/20, 7410/20, 8610, 8810, and others).

Genset Standard Features

Assembly: Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528.

Fabrication:
  • Engine/alternator assembly rests on skid with anti-vibration mounting pads
  • Skid made of durable sheet metals and beams exceeding vibration & torsion norms
  • Skid-mounted fuel tank with fuel gauge, filler cap, fuel inlet and outlet hoses
  • Control panel enclosure made of reliable metal sheet
Paint:
  • Heat-treated, powder-coated electrostatic corona spraying
  • Durability tests conforming to international standards:
    • Impact (EN ISO 6272)
    • Salt Spray Resistance (ASTM B117-73)
    • Humidity Resistance (ASTM D2247)
Works-Testing:
  • All gensets tested prior to dispatch
  • Automatic test generated and checked according to ISO 8528
  • Test certificate issued for each genset
Equipment:
  • Water-cooled radiator with belt-driven blower fan and full guarding
  • Electric starter with solenoid relay
  • Battery charging alternator
  • Energized-to-run solenoid
  • Replaceable fuel, oil and air filters
  • Heavy-duty lead-acid battery with matching capacity (Amps & CCA)
  • Industrial exhaust silencer – 16 dB noise reduction
  • Integral fuel tank with 67 L capacity
Documentation:
  • User Manual for operation, installation and maintenance
  • Wiring diagram
  • Test report
  • Maintenance schedule
  • Catalogues for Engine, Alternator & AVR

Genset Optional Features

  • Manual & Automatic Transfer Switches
  • Synchronizing & Totalizing Panels
  • Fuel water separator
  • Water jacket heater
  • Oil heater
  • Fuel heater
  • Battery heater
  • Anti-condensation heater
  • Air shut-off valve
  • Oil sampler
  • Pre-lube oil pump
Shipping Dimensions (Open Set):
  • Length: 1500 mm
  • Width: 610 mm
  • Height: 880 mm
  • Weight: 405 Kg