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Ghaddar Generator KT36 – KT40S (1800 rpm) powered by Kubota

Product description

Ratings @ 0.8 PF

Voltage*

220/380 V

127/220 V

277/480 V

Frequency*

60 Hz

60 Hz

60 Hz

Prime rating

KT36*

36.2 KVA

36.2 KVA

36.2 KVA

Stand-by Rating

KT40S*

39.7 KVA

39.7 KVA

39.7 KVA

Ghaddar Generator KT36– KT40S (1800 rpm) powered by Kubota


The above ratings represent the generating set capability guaranteed within ±3% at the reference conditions equivalent to those specified in ISO 8528/1 standard.

Notes

  1. The applicable voltage range is 220V, 380V to 480V for 60Hz applications. For other voltages, please consult factory.
  2. This generating set is of fixed speed of 1800 rpm.
  3. KT36 (prime power): variable load and unlimited hour usage with an average load factor of 80% of the prime rating over each 24-hour period. A 10% overload is permitted for 1 hour in every 12-hour operation.
  4. KT40S (standby power): variable load limited to an annual usage up to 500 hours, of which 300 hours may be continuous running. No overload is permitted.

Engine Technical Data

Make & ModelKUBOTA V3300-E2-BG-GDR1
Cylinders & Arrangement4; vertical in-line
Bore & Stroke (mm)98 × 110
Induction systemTurbo Charged
CombustionIndirect injection
Cycle4 stroke
Compression ratio22:6
Cooling SystemWater cooled
Displacement3.318 liters
Lube oil capacity13.2 liters Max
Coolant capacity13.2 liters
Standard governorIsochronus Electronic
Engine Speed1800 rpm
Fuel Consumption @ 100% Load7.9 (L/H)
Fuel Consumption @ 75% Load5.925 (L/H)
Fuel Consumption @ 50% Load3.95 (L/H)
Fuel Consumption @ 25% Load1.975 (L/H)
Radiator Cooling Air Flow (m3/s)1.22
Emissions regulationsEU Stage IIIA
Exhaust temperature (°C, max)500
Max exhaust gas flow (m3/min)7.8
Max. allowed back pressure (kPa)7.1

The above performance data are valid as per the following specs:

  • Diesel fuel according to BS2869 Class A2 or equivalent.
  • Lubricating oil according to Grade SAE 15W-40 API CI4.
  • Coolant mixture: 50% antifreeze and 50% fresh water.

Alternator Technical Data

Make & ModelLeroy Somer TAL042F
Frequency / No. of poles60Hz / 1P
Ingress protectionIP23
Insulation classH
Terminals (Optional)6 (12)
Excitation systemSHUNT
Winding pitch2/3
AVR modelR120
Overspeed2250 R.P.M.
Voltage regulation±1%
Alternator air flow0.13 m3/s

Certification

  • Complete generating set type-tested to ISO 8528-8.
  • The control panel is certified by an ISO 17025 accredited laboratory to have IP55 according to IEC 60355.

Control Panel Specifications

Control Panel

GMP260MK (DSE6110 MKIII) panel is an automatic start generating set panel of microprocessor-based design which is capable of interfacing with electronic engine through the CAN-bus J1939. It is fully configurable by front fascia buttons and PC software as well. If Mains voltage is to be monitored, DSE6120MKIII can be offered. Circuit Breaker Schneider or ABB, 3 Pole MCB (4 Pole available as Optional).

Construction

Sheet FabricationCNC shearing & bending
Paint typeHeat-treated powder-coated
Paint applicationElectrostatic corona spraying
Durability tests
  • Impact [EN ISO 6272]
  • Salt spray resistance [ASTM B117-73]
  • Humidity resistance [ASTM D2247]
Compliance
  • Panel compliant with [ISO 8528-8]
  • Clearance & Creepage [IEC60355-1]
  • Leakage current & Dielectric strength [IEC60355-1]
  • Protection against electric shock [IEC600 364-4-41]
Degree of protectionIP55
Wire crimping
  • Crimping force up to 20 kN
  • Accuracy of 0.01 mm
  • Each crimp checked by Komax CFA+
Wire coding
  • Wires coded by wire color and cross-section
  • Wires coded by printed numbers
  • Wires coded by printed function of the wire

Control Panel Protections, Control & Instrumentation

Protection (standard)

(OPTIONAL 

Note 1,3)

Control (standard)

(OPTIONAL 

Note 1)

Instrumentation (standard)(OPTIONAL Note 1,3)
Over / Under AC VoltageHigh Oil TemperatureRemote Start InputBattery Charger: 5A, 10A, ULGen AC Voltage: 3ph VLL & VLNLube Oil Temperature
Over / Under FrequencyHigh Exhaust TemperatureEmergency Stop ButtonFuel Pump ControlGen Frequency: HzExhaust Temperature
Delayed Over CurrentLow Fuel PressureCommon Alarm Volt-Free ContactExtension:Gen Current: 3 phase AEngine inlet air (Boost) pressure
Short-circuitLow Coolant PressureEvent Log (100 Events)Ethernet – Modbus TCPPower: kW, kVA, kVAr & PFCharging Ammeter
Over kWLow Fuel LevelWeekly ExerciserRS485 – Modbus RTUEnergy: kW·h, kVA·h, kVAr·hFuel Pressure
High Engine TemperatureLow Oil LevelAudible AlarmGPS TrackerLube Oil PressureCoolant Pressure
Low Oil PressureHigh Winding TemperatureStandard CANbus J1939Water in Fuel DetectionEngine Coolant TemperatureFuel Level
Maintenance AlarmHigh Bearing TemperaturePre/Post Heat ControlWebnet ApplicationsBattery DC VoltageLube Oil Level
High / Low Battery VoltageLow Boost PressureData LoggingSNMP GatewayDC AlternatorWinding temperature 3×RTD
Low Coolant Level (Note 2)Fusible Link Fire ProtectionPLC EditorInputs: 20 mA, 10 VEngine SpeedBearing Temperature RTD
3 ph Mains Sensing (6120)Low Coolant TemperatureOil Level ControlThermocouplesOperating HoursTier 4 Support

Note 1: Some OPTIONAL features could be standard if CANbus is established within electronic engines.

Note 2: Low coolant level protection is standard for gensets above 200 kVA; otherwise, it is optional.

Note 3: There is a limitation in the number of protections and measurements that can be offered with GMP260MK. Other control panels & modules can be offered as required (DSE 7310/20, 7410/20, 8610, 8810, and others).

Certification

  • The complete generating set is type-tested according to ISO 8528-8.
  • The control panel is certified by an ISO17025 accredited laboratory to have IP55 according to IEC60355.

Genset Standard Features

Assembly: Gensets are assembled at Ghaddar Machinery Factory in compliance with ISO 8528 standard.


Fabrication:

  • Engine/alternator assembly rests on skid with anti-vibration mounting pads.
  • Skid made of durable sheet metals and beams exceeding “Vibration & Torsion” resistance norms.
  • Skid-mounted fuel tank supplied with fuel gauge, filler cap, fuel inlet and outlet hoses.
  • Control panel enclosure made of reliable metal sheet.

Paint:

  • Skid and control panel enclosure painted with heat-treated and powder-coated electrostatic corona spraying.
  • Paints passed durability tests conforming to international quality standards.
  • Impact (EN ISO 6272)
  • Salt Spray Resistance (ASTM B117-73)
  • Humidity Resistance (ASTM D2247)

Works-Testing:

  • All Gensets are tested prior to dispatch.
  • Test is automatically generated and checked according to ISO8528.
  • Test certificate is issued for each Genset.

Equipment:

  • Water cooled radiator with belt driven blower fan and full guarding
  • Electric starter with solenoid relay
  • Battery charging alternator
  • Energized to run solenoid
  • Replaceable fuel, oil and air filters
  • Heavy duty lead-acid battery with matching capacity (Amps & CCA)
  • One loose supplied industrial exhaust silencer – 16 dB noise reduction level
  • Integral Fuel Tank with 67 L capacity

Documentation:

  • User Manual for operation, installation and maintenance guidance
  • Wiring Diagram
  • Test Report
  • Maintenance Schedule
  • Catalogues for Engine, Alternator & AVR

Genset Optional Features

  • Manual & Automatic Transfer Switches
  • Synchronizing & Totalizing Panels
  • Fuel water separator
  • Water jacket heater
  • Oil heater
  • Fuel heater
  • Battery heater
  • Anti-condensation Heater
  • Air Shut-off Valve
  • Oil Sampler
  • Pre-lube Oil Pump

Shipping Dimensions (Open Set):

  • Length: 1800 mm
  • Width: 610 mm
  • Height: 1160 mm
  • Weight: 545 Kg